Montag, 27. Februar 2012

MAINSPRING PLIERS Guide

Mainspring Pliers remain popular for punching and cutting thin steel as well as collectible pieces. This is part of a family of guides about old precision tools. To access the current Index for all these guides, please click on: Back to Index Guide.

Whether you are someone starting a collection, an experienced Master Watchmaker, a Jeweler, a dealer or just someone who loves the craftsmanship that goes into beautiful precision tools... you might find some useful information in this guide.


FUNCTION

These pliers were manufactured to help service watch mainsprings and their barrels. Most of these old tools are of robust construction using quality metals properly tempered. They perform three main functions:

a) Punch holes on mainsprings

b) Punch a hook on the wall of a mainspring barrel

c) Cut mainsprings to size

Not all models perform all the functions and some of these tools were transformed over the years to perform other functions.



The above model has all three functions in addition to having features found in higher end models such as spring loaded handles, lock, heavier nickelled, etc. The blades are high quality hardened steel pieces, removable and razor sharp. They are specially placed (some have thin metal shims) at an angle such that keeps the edges barely touching to ensure the mainspring does not slip while cutting it. The fulcrum has to be in top shape to minimize lateral movement for this type of operation.

The picture on the right shows a detail of the testing plate. This is an important test to assess how well the tool performs. There are two rows of holes in this piece of tin sheet, one without the chips (the lower row) and another with the chips still attached (upper row). This tool has punches of different shapes: a half disc ("quarter moon") punch, two different rectangular punches and a circular punch. The far right holes are for the barrel hook and they show a chip still attached by the shortest side. There is also a cut made by the blades on the upper right corner to make sure the blades cut clean and they do not slip.


The picture on the left shows a detail of the punches. Four for the flat anvil (underneath the "bridge" for seating the regulating screw) to punch through the mainspring and the one on the tip over the curved anvil to create a hook on the mainspring barrel.



MODELS

A great variety of models for these tools were produced and still many remain today. Due to limitations in the number of pictures available to be posted in eBay Guides, we are listing below some common and few uncommon models that can still show up in the marketplace and collections. The golden piece of tin sheet shown in some of the pictures is a "performance test" to provide an indication of how effectively the punches work.

Model with with barrel hook punch and mainspring punches.

Model with graduated mainspring punches. One round and three rectangular.

Single punch for mainspring and barrel hook model.

This model has mainspring punches, barrel hook punch and cutter; an all in one model with handle spring and clasp. This is an old Swiss Made top of the line model with mainspring punches of half circle, round and rectangular shapes.

Bracelet mainspring barrel hook punch. This punch has been manufactured by Hammel and Riglander Co. (HR) with English steel and rotating "turret". The turret has different punches that can be locked in position.


CHALLENGES

Some of the old tools currently available have been carefully maintained and used. In spite of their many years of service, some would still be able to perform reasonably well over even a longer period of time. However most may show some signs of wear, neglect or breakage. The following pictures show some of the most common challenges found in this type of tools:
Rust may not be always evident in these tools as some were heavily nickelled and very rarely the punches are loosened to remove the rust that's out of sight. It is a concern nevertheless, since some of the punches may need resharpening and a rusted punch might prove a significant challenge to loosen up. As the picture above indicates, some punches may not be straight, some may have broken tips or need sharpening.

Punches were generally not tempered uniformly. In some models, they were tempered in a longitudinal gradient so that the hardest portion is at the tip and gradually it becomes less hard towards the top. A bent punch might not be correctly aligned with the hole in the anvil and therefore it may not cut or if it cuts, it may deform the corresponding hole by wearing it unevenly. A bent punch might be corrected by carefully adjusting it. However, striking it with a hammer may break it. The following steps generally answer well to fix this problem:

a) Take the punch out of the pliers (penetrating oil and lightly tapping with a brass hammer might help)

b) Anneal it (and test hardness afterwards to make sure the annealing is complete)

c) Straighten it and test it in the pliers until proper alignment with the corresponding hole in the anvil is achieved

d) Re-sharpen the tip (if necessary)

e) Adjust the locking hole (if necessary) and test with the locking screw

f) Properly temper it (tip in first in cold oil moving it down gently to achieve a gradient temper)

g) Replace it in the pliers and firmly lock it in

h) Make a test with a piece of tin sheet to check proper alignment

Punches treated in this way will keep a keen edge for a long time and they will only require an occasional touch with a hard Arkansas oil stone to keep them sharp.

Some punches may be replacements of a lesser steel quality or not properly tempered to punch a hole on steel. Punches of different lengths are not a concern in itself, as long as the tip still has the proper temper grade and it is sharp.
This anvil shows the portion used by the barrel hook punch broken off and some of the other holes deformed and rusted. A broken, cracked or deformed anvil is a common problem that's very hard to solve practically. Another common challenge is that of poor maintenance: if you find an anvil broken that may be the tell tale of other problems as the tool might also have an issue on another part.


TIPS

Simple tips to acquire, maintain and use these tools:

Before acquiring any of these tools, ask questions about the common challenges listed above and check for signs that may indicate the condition and quality of the tool.

The punches "performance test" is simply made with a piece of tin can used to show how the punches work. The impression left in the tin sheet tells if the punches are sharp or not, if they were modified, etc. Some of the punches may have been reshaped for specific tasks, and most commonly, the barrel hook punch may have been changed to punch a hole (with the chip hanging from a side) instead of creating a hook (with the chip hanging from one end). Not a problem in itself, though it may be good to ask. Before acquiring any of these tools, it is prudent to see pictures of the punches impressions (with the chips still attached and without, with the two rows of holes as in the pictures above), as it is the best way to know whether the tool works or not before having it in your hands.

The mainspring steel should be thoroughly annealed before using these tools and the thickness of the material should be appropriate for the type of tool used. The cutters may chip and the punches may break if attempting to cut hardened steel or material that is too thick. Heating to a greenish color may be enough, check hardness aftwerwards to ensure is is adequatly annealed as some steels are harder than others.

A drop of oil on the punches before using the tool may make them cut better and will keep the tool in top shape.

No punch will make such a clean hole that would require no further work. Carefully cut out the chip produced by the punch, file and stone down any burrs, then clean the spring with a No. 0 emery buff running lengthwise to make sure the grain is straight and parallel to the edges of the spring.

Make sure the hook is facing the correct way and in the correct position before punching a hook in the mainspring barrel. The length and angle of the hook should be similar to the original.

If seldom used, keep it covered with a thin coat of bee's wax or grease to minimize the formation of rust.

How to use TCA properly

It's very important you know what TCA does and know how to apply it. TCA is not for the beginners, it's considered a medium to deep peel. Most bought are drams, so below are instructions on the use of TCA drams.

Dram Directions:

  • Wash face with soap
  • Then, clean with rubbing alcohol or witch hazel.
  • Let face air dry completely.
  • Absorb q-tip with diluted TCA by dipping q-tip into mixture.
  • Apply q-tip using a sweeping motion to your face avoiding eyes and mouth.
  • Wash hands after use.
  • Wash TCA with water 2 minutes after you feel tingling
  • Apply healing cream.

TCA facial peels are commonly used to correct these problems:

  • Repair skin damage from years of sun exposure through skin peeling.

  • Repair and remove fine facial Lines anywhere on your face!

  • Removal or decreases any lip creases, crows feet and deep forehead lines.

  • Completely peels & removes dry flaky skin.

  • Removes lesions or scaring which has troubled you for years!

  • Corrects acne, pimples, black heads, and clogged pores by killing the bacteria.

  • Removes freckles and age spots on face the face or body.

  • Removes liver spots known as hyper pigmentation.

  • Skin lightening and dark spots.

  • Lightens or removes tattoo's with repeated treatments.

How is chipboard measured?

What is Chipboard, Part 2....How is chipboard measured?

Chipboard is measured is inches. Just in deciamls rather then fractions for accuracy. I've listed a few common fractions so you can get the idea.

Fractions Decimals

1/64 .015625

1/32 .03125

3/64 .046875

1/16 .0625

5/64 .078125

3/32 .09375

7/64 .109375

1/8 .125

So the higher the number the thicker the chipboard. You may have also heard chipboard refered to as guages, calibers or points. They are all the same. If it says 22 point, that is .022 .22 is usually .022 as well Unless its close to 1/4th of an inch thick otherwise they mean .022 .022 is the most commonly used thickness of chipboard as it is the standard for most of todays food packaging. You'll Find .022 as cereal boxes, tissue boxes, and most snack boxes.

A Guide to Cake Pop Making for Beginners

Part of the appeal of making cake pops is their relative simplicity. Instead of baking a cake that has to be the perfect size so that the layers perfectly align so that you can spread a perfectly even coating of frosting in the middle and around the whole thing, you bake a cake. That's it! Sure there are steps that you have to take afterwards to actually create the official "cake pop" (like cooling/freezing), but unless you plan to go "Van Gogh" on the presentation (which is actually part of the fun), you have a relatively simple task ahead of you.
What You Need

Aside from making sure you are not hungry while making yummy balls of cake, you will need the following equipment and ingredients:
Equipment

Cookie sheet(s)
Parchment paper/aluminum foil
Large mixing bowl
Double-boiler or melting pot (for melting chocolate)
Cake pop or lollipop sticks
Cake Pop Baller (optional)
Room in your refrigerator and/or freezer
Ingredients

Cake mix or cake recipe, if you like making cake from scratch
Frosting, cream cheese, ganache, peanut butter or other thick and moist binding agent to keep the cake balls together
Baking chocolate, caramel (if you want to go caramel apple style), shredded coconut, sprinkles, mini M&Ms, candy melts or whatever else you would like to coat the cake pops with
The ingredients list is the most variable as it is dependent on how creative you want to get with the coating of your cake pops. Chocolate, whether white, milk or dark, tends to be the most popular, however fondant and even edible wax are also options.
Basic Steps

Cake pops can be made with any type of cake, be it chocolate, vanilla, red velvet, German chocolate or tiramisu, as long as you have a binding agent to ball it all together. Regardless of the cake, however, to make cake pops, you should follow these basic steps:
Bake cake, let it cool completely
Break cake apart into crumbs in a mixing bowl or with a food processor
Add binding agent(s) and mix in
Cool in fridge
Form 1-2 inch diameter balls using the Cake Pop Baller , or roll by hand and place onto parchment paper/aluminum foil on cookie sheet
Cool in fridge/freezer
Melt chocolate or prepare other coating
Put cake pop sticks into cake ball and add coating(s)
Cool in fridge/freezer
You're done! Just make sure they are out of the freezer at least two hours, or fridge for at least one hour, before serving
Make Them Your Own!

Cake pops are a perfect opportunity to experiment with different cake flavors and coating combinations . Even the simplest cake pop combinations, like chocolate cake covered in chocolate coating, are delicious, but don't be afraid to take risks and throw a bit of your personality into them, whether it is the flavor of the cake, the unique coating, or both! Package cake pops and give them as gifts or favors for any occasion. Try different shapes and characters, or even use mini ice cream cones to make festive cake pops that suit many different party types! Cake pops are meant to be fun as well as sophisticated after all.